Industries

Safety & Security

Protecting people, property, and critical infrastructure requires materials that deliver exceptional strength, durability, and long-term reliability. Across commercial buildings, industrial facilities, public infrastructure, transportation, defence, and high-security environments, transparent protective solutions are increasingly replacing traditional glazing materials to improve safety while maintaining visibility and design flexibility.

Safety & Security — LEXAN polycarbonate application

LEXAN™ polycarbonate sheet solutions are engineered to meet the demanding requirements of safety and security applications. Combining outstanding impact resistance, high optical clarity, lightweight construction, and excellent weatherability, they provide reliable alternatives to conventional materials for applications requiring enhanced protection against impact, forced entry, vandalism, and other physical threats. Depending on the application, specialised sheet solutions are available with abrasion-resistant coatings, high optical quality, UV protection, and other performance characteristics to meet specific industry requirements.

From security glazing and machine guards to face shields, riot protection equipment, protective screens, and laminated security systems, LEXAN™ sheet solutions help manufacturers develop products that combine safety, durability, and long-term performance across a wide range of demanding applications.

Applications

01

Face shields

Face shields and protective eyewear play a vital role in safeguarding workers across healthcare, manufacturing, laboratories, industrial facilities, and other demanding environments. To ensure user safety and comfort, face shield materials must provide excellent visibility, high impact resistance, and long-term durability while maintaining optical clarity during extended periods of use.

LEXAN™ polycarbonate films and sheets are engineered for high-performance face and eye protection applications. Combining exceptional impact resistance with excellent optical clarity, lightweight construction, and specialised surface technologies, they help manufacturers produce face shields and protective visors that perform reliably in demanding environments. Depending on the application, LEXAN™ materials are available with anti-fog, abrasion-resistant, scratch-resistant, UV-resistant, and chemical-resistant properties to enhance visibility and extend product life.

Designed for easy fabrication and excellent dimensional stability, LEXAN™ materials support the production of durable face shields that provide reliable protection while maintaining wearer comfort across healthcare, industrial, laboratory, and safety applications.

Where it's used

  • Medical face shields
  • Healthcare protective visors
  • Industrial face shields
  • Safety goggles
  • Laboratory face protection
  • Manufacturing and assembly line PPE
  • Chemical splash protection
  • Protective eye shields
02

Helmets & riot shields

Protective helmets and riot shields are designed to safeguard users in some of the most demanding environments, where materials must combine exceptional impact resistance with excellent visibility and long-term durability. Whether used by law enforcement, defence personnel, emergency responders, or industrial workers, these products require high-performance materials that provide reliable protection without compromising optical quality or wearer comfort.

LEXAN™ polycarbonate sheets and films are engineered to meet the demanding requirements of protective equipment applications. Their outstanding impact resistance, lightweight construction, and excellent optical clarity make them well suited for transparent visors, riot shields, helmet face shields, and protective viewing panels. Depending on the application, specialised sheet solutions are available with enhanced abrasion resistance, UV protection, and weatherability to support long-term outdoor performance, while graphic films enable durable, high-quality helmet decoration and branding.

Designed for ease of fabrication and consistent performance, LEXAN™ materials help manufacturers produce protective equipment that combines safety, durability, and aesthetics for a wide range of security, defence, industrial, and public safety applications.

Where it's used

  • Riot shields
  • Helmet visors
  • Protective helmet face shields
  • Ballistic helmet visors
  • Tactical protective equipment
  • Industrial safety helmets
  • Emergency response equipment
  • Helmet graphics and decorative overlays
03

Lamination

Laminated security glazing systems are designed to provide enhanced protection against forced entry, vandalism, ballistic threats, and accidental impact while maintaining excellent optical clarity. By combining glass with high-performance polycarbonate sheets, these engineered glazing systems deliver increased safety and security for applications where conventional glazing may not provide adequate protection.

LEXAN™ polycarbonate sheet solutions are specifically developed for glass lamination applications, offering exceptional impact resistance, outstanding optical quality, and long-term durability. When incorporated into laminated glazing systems, they help improve occupant safety while maintaining transparency and reducing the risk of dangerous glass fragmentation. Dedicated lamination-grade sheets are also available with hard-coated surfaces to provide enhanced abrasion resistance and long-term optical performance.

Used in security glazing for commercial buildings, financial institutions, government facilities, transportation infrastructure, and other high-security environments, LEXAN™ laminated solutions provide reliable performance as part of engineered glazing systems designed to meet demanding security requirements.

Where it's used

  • Bullet-resistant glazing systems
  • Anti-burglary glazing
  • High-security glazing
  • Bank security glazing
  • Government and defence facilities
  • Cash transaction windows
  • Security control rooms
  • Critical infrastructure
  • Secure observation windows
  • Laminated protective glazing
04

Safety glazing

Safety glazing is designed to provide enhanced protection in environments where conventional glazing may be vulnerable to accidental impact, vandalism, or breakage. Across commercial buildings, public infrastructure, sports facilities, transportation hubs, and industrial environments, safety glazing systems help improve occupant protection while maintaining excellent visibility and long-term durability.

LEXAN™ polycarbonate sheet solutions offer a lightweight, high-impact alternative to traditional glazing materials for a wide range of safety glazing applications. Combining exceptional impact resistance with excellent optical clarity and ease of fabrication, they help reduce the risk of injury from shattered glazing while delivering reliable long-term performance. Depending on the application, specialised sheet grades are available to provide UV protection, enhanced weatherability, abrasion resistance, superior optical quality, or solar heat management.

Whether used for protective screens, internal partitions, doors, sports facilities, or public infrastructure, LEXAN™ safety glazing solutions help architects, fabricators, and OEMs develop durable transparent barriers that balance safety, aesthetics, and long-term performance.

Where it's used

  • Safety windows
  • Internal partitions
  • Glazed doors
  • Protective screens
  • Sports stadium screening
  • Public transport facilities
  • Schools and educational institutions
  • Healthcare facilities
  • Industrial viewing panels
  • Acoustic and safety barriers
05

Machine guards

Machine guards are essential for protecting operators while maintaining clear visibility of machinery and manufacturing processes. Used across CNC machines, automated production lines, robotic systems, and industrial equipment, protective guards must provide reliable impact protection, excellent optical clarity, and long-term durability without compromising productivity or ease of maintenance.

LEXAN™ polycarbonate sheet solutions offer a dependable alternative to traditional glazing materials for machine guarding applications. Their exceptional impact resistance, lightweight construction, and excellent optical clarity help manufacturers produce durable protective enclosures that improve operator safety while allowing continuous monitoring of equipment. Depending on the application and operating environment, general-purpose sheet grades are available for standard machine guards, while hard-coated solutions provide enhanced resistance to scratches, abrasion, chemicals, and repeated cleaning in demanding industrial environments.

Designed for ease of fabrication and long-term performance, LEXAN™ materials are widely used in machine guarding applications across manufacturing, automation, packaging, material handling, and industrial processing industries.

Where it's used

  • CNC machine guards
  • Robotic cell enclosures
  • Automated production lines
  • Manufacturing equipment guards
  • Machine viewing windows
  • Safety enclosures
  • Equipment access doors
  • Industrial inspection windows
06

Motorcycle windshields

Motorcycle windscreens are designed to improve rider comfort, visibility, and safety while withstanding demanding outdoor environments. As modern motorcycles adopt increasingly aerodynamic and complex windscreen designs, manufacturers require materials that combine excellent optical performance with high impact resistance, long-term weatherability, and design flexibility.

LEXAN™ polycarbonate sheet solutions provide lightweight, high-performance alternatives to traditional glazing materials for motorcycle windscreen applications. Offering exceptional impact resistance, excellent optical clarity, and outstanding thermoformability, they enable manufacturers to produce complex three-dimensional windscreen designs with minimal optical distortion. Depending on the application, specialised sheet solutions are available with hard-coated surfaces for enhanced scratch, abrasion, UV, and chemical resistance, ensuring long-lasting performance in demanding outdoor conditions.

Trusted by motorcycle manufacturers worldwide, LEXAN™ sheet solutions help deliver windscreens that combine rider safety, superior visibility, and long-term durability while supporting modern vehicle styling and manufacturing efficiency.

Where it's used

  • Motorcycle windscreens
  • Motorcycle wind deflectors
  • Touring motorcycle screens
  • Sports bike windscreens
  • Adventure motorcycle windscreens
  • Scooter windscreens
  • Motorcycle visor panels
  • Replacement motorcycle windscreens
07

Security & ID cards

Government-issued identity documents and secure credentials demand materials that provide exceptional durability, security, and manufacturing precision. As identity programmes continue to evolve, manufacturers require high-performance materials capable of supporting advanced security features while maintaining consistent quality, long service life, and compliance with stringent international standards.

LEXAN™ polycarbonate films are engineered specifically for secure identification documents, offering excellent dimensional stability, high optical quality, and controlled shrinkage for precision lamination. Designed to support sophisticated security features such as laser engraving, transparent windows, embedded electronics, and multi-layer card construction, these films enable manufacturers to produce durable, tamper-resistant credentials that withstand everyday wear while protecting sensitive information. Their excellent resistance to chemicals, abrasion, and environmental exposure further helps extend the service life of security documents.

From national identity programmes and electronic passports to driver's licences, healthcare cards, and secure access credentials, LEXAN™ Security & ID films provide reliable performance for applications where document integrity, durability, and protection against counterfeiting are essential.

The LEXAN™ Security & ID Card Film portfolio includes specialised film grades for different layers within a secure document, including clear laser-markable layers, bright white core layers, transparent overlays, flexible coated overlays, and co-extruded films. The portfolio is engineered to deliver low shrinkage, tight gauge tolerances, excellent optical quality, and high durability, enabling manufacturers to produce secure, tamper-resistant identification documents with advanced security features.

Commercial grades include SD8B14, SD8B24, SD8B94, SC8A12E, SD8A12, SD14UV, and SDCX Co-Extruded Film, among others.

Where it's used

  • National identity cards
  • Driver's licences
  • Electronic passports
  • Border crossing cards
  • Residence permits
  • Government employee ID cards
  • Military and police ID cards
  • Healthcare cards
  • Smart card inlays
  • Vehicle registration cards
  • Secure access cards

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